Flexo plate and equipment manufacturer XSYS has introduced a new automated plate imaging and exposure integration that will bring increased efficiency and reduced waste for users of its ThermoFlexX TFxX48 flexo plate imager.
The Catena-BE48 LED exposure unit facilitates a seamless integration with the ThermoFlexX TFxX 48 system, with plates automatically delivered from imager to exposure unit via a bridge, creating an efficient and touch free workflow. Catena-BE 48 employs a precision gripping system which is said by XSYS to ensure zero waste of plate material during transport.
Bert Eeckhout, product manager for XSYS PrePress, commented, ‘The objective for the development of the Catena-BE 48 was to provide another automated solution that allows platemakers to take out manual steps in the process and thereby accelerate plate production.’
XSYS explained that the TFxX 48 Imager can be pre-loaded and prepared for the next job, while the previous plate is transferred autonomously to the Catena-E 48 LED exposure unit. This automation not only saves significant time but also maintains job presets throughout the process so that there are no configuration errors, preventing waste and enhancing efficiency.
‘Reducing operator handling of plates minimises the risk of accidental damage or misplacement and therefore prevents waste,’ explained Mr Eeckhout. ‘As automation takes over manual and repetitive tasks, operators can dedicate more time to other important aspects of the production process, aligning with lean manufacturing principles.’
XSYS has suggested that customers currently using a ThermoFlexX TFxX 48 can improve their capabilities by upgrading from a standalone Imager to an automated imaging and exposing line by adding a Catena-BE48.
